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Home  | Tozero  | Senior Process Engieer
  • Karlsfeld


  • ABOUT US

    tozero is Europe’s leading deep-tech startup specializing in the recycling of
    lithium-ion batteries. Committed to accelerating decarbonization and transforming
    the material life cycle, we’re actively crafting sustainable recycling solutions for a
    cleaner and more innovative future.


    WHAT WE'RE LOOKING FOR

    We are looking for a Senior Process Engineer to take a leading technical role in the
    design, scale-up, commissioning and ramp up of our battery recycling processes.
    This role sits at the intersection of technology development, process engineering,
    and industrial scale-up. You will translate experimental and operational data into
    robust process designs, challenge engineering assumptions, and ensure that our
    future plants are built on solid fundamentals.
    Your focus will be on the processes that matter most to our technology — graphite
    and lithium extraction. By working closely with R&D, Operations and external
    engineering partners, you will actively lead and engage in activities associated with:
    a) engineering design; b) commissioning and ramp up; c) process development.
    We are looking for someone who is comfortable working in a production
    environment, but who can also take a step back and understand what the data is
    telling us, and engineer the process we need at different scales.


    WHAT YOU CAN EXPECT

    Must Have's:
    1. Future Plant Design & Scale-up
    ● Own key process design activities for our next-generation plants.
    ● Develop and review PFDs, P&IDs, mass and energy balances, process
    descriptions and equipment specifications for future capacity expansions.

    ● Translate pilot and industrial operating data into reliable engineering design
    criteria and scale-up assumptions.
    ● Perform process calculations and equipment sizing to ensure our future
    plants are designed based on validated engineering data rather than
    theoretical assumptions alone.
    2. Targeted Process Expertise & Optimization
    ● Become a technical reference for some of our most critical process steps.
    ● Apply strong chemical engineering fundamentals to the optimization of
    graphite and lithium extraction and post-processing.
    ● Identify the parameters controlling yield, purity and process stability and
    translate these insights into concrete process improvements.
    ● Work closely with R&D and Operations while maintaining a strong focus on
    process performance and technology development rather than daily
    troubleshooting.
    3. Data Analysis & Process Modeling
    ● Turn plant data into engineering decisions.
    ● Evaluate operational and experimental data, build and validate mass balances
    and process models, and identify gaps between expected and actual process
    performance.
    ● Define what data needs to be collected to support future scale-up decisions.
    ● Technically guide data analysts and other engineering functions to ensure
    that models and analytics remain grounded in physical and chemical reality.
    ● Translate analysis into clear recommendations for process upgrades and
    future plant designs.
    4. Commissioning & Process Validation
    ● Make sure what we designed actually works.
    ● Participate in FATs/SATs, commissioning activities and process performance
    validation for new equipment and plant expansions.
    ● Develop acceptance and process validation criteria based on the original
    design intent.
    ● Evaluate commissioning and operational data to confirm that installed
    systems achieve their calculated performance targets.
    ● Work closely with Operations during handover while ensuring clear ownership
    transfers once the process meets its design criteria.
    5. Operational Readiness, Process Safety & SOPs
    ● Design processes that can be operated safely and consistently.
    ● Translate process design and engineering intent into clear Standard Operating
    Procedures (SOPs), operating envelopes and process documentation.
    ● Participate actively in HAZOPs, LOPAs, and other process safety reviews,
    ensuring that process risks are identified and addressed during design rather
    than after installation.
    ● Support Operations in understanding the design basis and critical process
    parameters of newly commissioned systems.

    Nice-to-have's:
    Vendor & EPC Coordination
    ● Represent tozero's process requirements with external engineering partners
    and equipment suppliers.
    ● Prepare and review technical specifications, vendor proposals and engineering
    documentation.
    ● Challenge unsupported assumptions, identify over-engineered solutions and
    ensure equipment is correctly sized for our process.
    ● Support technical bid evaluations and equipment selection, balancing process
    performance, CAPEX, operability and scalability.
    ● Act as a strong technical counterpart to EPCs, engineering contractors and
    equipment vendors throughout project execution.


    Your profile

    You have a strong chemical/process engineering foundation and enjoy solving
    technically complex problems with a combination of first-principles engineering and
    real plant data.
    ● Degree in Chemical Engineering, Process Engineering, Metallurgical
    Engineering or a related technical field.
    ● Ideally 5+ years of experience in process engineering within the chemical,
    hydrometallurgy, battery, mining, minerals, recycling or related process
    industries; specific expertise in graphite and lithium extraction and
    post-processing is highly preferred.
    ● Strong experience with process design and scale-up, including PFDs, P&IDs,
    mass/energy balances and equipment sizing.
    ● Comfortable working with industrial datasets and translating operational data
    into engineering models and decisions.
    ● Experience with solid-liquid separation, precipitation, flotation,
    hydrometallurgy or mineral processing is highly valuable.
    ● Able to critically review vendor proposals and confidently challenge technical
    assumptions.
    ● Strong experience supporting commissioning and process validation of
    industrial equipment or plants.
    ● Familiarity with process safety methodologies such as HAZOP and LOPA.
    ● Comfortable moving between detailed calculations, engineering
    documentation and the actual plant.
    ● Strong communicator who can work effectively across R&D, Engineering,
    Operations, suppliers and EPC partners.
    ● Fluent English; German is a plus.


    Why us?

    Our technology is moving from first-of-a-kind industrial operations toward
    increasingly larger and more standardized plants.
    The Senior Process Engineer will help us make that transition successfully: turning
    what we learn from today's plant into the engineering basis for tomorrow's plants
    while supporting commissioning and ramping up efforts.
    You will directly influence process performance, equipment selection, CAPEX and the
    technical architecture of our future facilities — helping ensure that every new scale is
    safer, simpler, more efficient and better engineered than the one before it.

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